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Some of the 3/4" Birch plywood pieces that have been cut to size. Two 4x8 sheets of 3/4" plywood and one 1/4" sheet of plywood for each unit. |
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Gluing QSWO (Quarter Sawn White Oak) edge banding to some of the removeable Birch plywood shelving components. |
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Applying QSWO edge banding to the carcass sides.
Edge banding is applied before dado's and rabbetts are cut. |
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Assembling the Birch plywood carcass parts. Lots of 3/4" dados and rabbetts!!
Wish I had a BIGGER shop for projects like this!! |
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One of the finished plywood base assemblies.
These puppies are going to be HEAVY!!! |
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Special glue-up jigs designed to keep the QSWO edge banding perfectly centered on the Birch plywood. |
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Machined QSWO banding stock. Need edge bevels, and then ripping to final width (7 face bands required for each cabinet). |
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Starting to glue the QSWO face frame banding on the Birch plywood edges.
Notice how the special glue-up jigs I built yesterday are used. |
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Here you can see how the glue-up jigs keep the oak banding accurately centered on the plywood edge. |
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Face frame oak edge banding is all installed.
Next steps are to build the oak side panels and top. |
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Milling 1/4" centered grooves in all the oak side frame assembly members.
Will hold the 1/4" oak side panels and the rail and muntin tenons.
Bad hair day!!!!!! |
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Milled stock (grooved) for all 4 side panel assemblies.
Tenons need to be cut on the rails and muntins, and 1/4" panels need to be milled. |
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Test fitting a side assembly (no panels yet).
Note curve in the bottom rail and how the tenons hold the parts together in the grooves. |
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Resawing QSWO panels.
Resawn panels will be planed and sanded to fit the grooves in the sides and doors. |
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Pulling the final few inches of resawn panels through the band saw.
Another bad hair day!!! Got to start wearing a cap when I get my picture taken! |
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Resawn panels .. if you look close you can see the bookmatch effect.
Bookmatching the panels should look nice in the frames. |
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Pre-stained panel inserts ready for assembly into side frames. |
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Side frame assembly glue-up. Pre-staining the insert panels keeps an unstained area from showing on the edge if the panel shifts later. |
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Gluing the completed side panel assemblies to the plywood carcass. |
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Side panel assemblies installed on one of the two base cabinets.
Ready for tops, doors, and drawers. |
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Each top will consist of four QSWO pieces.
Veritas panel clamps used to keep the top pieces flat during the gluing process. |
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Gluing the crest rail to the top.
Tops have been sanded smooth, corners rounded, and the bottom edge has a 1/4" bevel. |
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Base chest assemblies with completed tops and crest rails.
Cabinet doors and drawers are next. |
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Completed cabinet door assemblies. |
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Door and top installed.
Lots of hand 'tweaking' required to get the doors to fit properly. |
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5/8" maple drawer pieces rough-cut to size. 12 drawers required.
Drawer face will be quarter-sawn white oak. |
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The drawers are FINALLY done! This took a lot more time than I expected.
All the basic woodworking is now completed. |
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Next steps .. completely disassemble and do all the final sanding, apply the finish .. then finally move them into the bedroom (and start designing the matching dresser!). |
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